Shineye Mach Co., Ltd. is one of the leading manufacturers and suppliers of Automatic Paperless Gypsum Board Production Line in China. If you're going to buy the newest Automatic Paperless Gypsum Board Production Line made in China, welcome to get quotation from our factory. All customized products are with high quality and competitive price.
Automatic Paperless Gypsum Board Production Line
The Automatic Paperless Gypsum Board Production Line is a state-of-the-art manufacturing system designed to produce high-quality gypsum boards without the use of traditional paper facings. By eliminating paper layers, this solution lowers material costs, enhances board durability, and promotes environmental sustainability. Ideal for modern industrial production, the line delivers consistent product quality, dimensional accuracy, and high throughput for large-scale construction material manufacturing.
Production Workflow
The line integrates a continuous, streamlined process covering:
- Raw material handling and controlled feeding – precise measurement ensures uniformity in board composition.
- Slurry preparation and mixing – homogenizes the gypsum slurry for consistent texture and performance.
- Board forming and shaping – advanced forming technology creates smooth, flat surfaces with accurate dimensions.
- Continuous cutting and sizing – boards are cut to standard or customized lengths without disrupting workflow.
- Thermal drying with moisture regulation – closed-loop heat circulation improves energy efficiency while ensuring optimal moisture content.
- Automated stacking and material handling – finished boards are neatly organized and prepared for storage or shipment.
- Each stage is synchronized to minimize interruptions, maximize efficiency, and maintain high production reliability.
Key Advantages
1. Fully Automated Continuous Production
The system operates with minimal human intervention, maintaining stable output over long production runs and reducing labor requirements.
2. Paperless Board Innovation
Removing surface paper layers reduces resource consumption and environmental impact, while retaining board strength, surface smoothness, and fire-resistant properties.
3. Precision Engineering
Sophisticated controls ensure accurate board thickness, width, and density, producing consistently uniform products.
4. Energy-Efficient Drying
The closed-loop thermal design optimizes heat reuse, lowering energy consumption while achieving effective drying.
5. Smart Process Supervision
Centralized control panels allow operators to monitor and adjust production parameters in real time, ensuring quality consistency.
6. Stable and Reliable Operation
Integrated monitoring detects deviations early, preventing interruptions and supporting smooth long-term operation.
Product Parameters
|
Parameter Name |
Specification |
|
Production Capacity |
50,000-300,000㎡/year |
|
Board Thickness |
6-25mm |
|
Board Width |
1220mm/1250mm |
|
Automation Degree |
100% Full Automation |
|
Power Consumption |
80-200kW |
|
Occupied Area |
1500-5000㎡ |
Applications
Paperless gypsum boards produced by this line are suitable for:
- Interior walls and partitions
- Suspended ceilings
- Decorative wall elements
- Thermal and acoustic insulation layers
The boards combine lightweight structure with excellent mechanical strength, fire resistance, and thermal insulation, meeting modern construction demands.
Design and Engineering Benefits
- Modular Layout – simplifies installation, relocation, and future system expansion.
- Optimized Forming Technology – ensures flat, smooth board surfaces and uniform thickness.
- Closed-Circuit Thermal System – improves drying efficiency and reduces environmental impact.
- Integrated Fault Detection – enables quick identification and resolution of operational issues, minimizing downtime.
Support and Services
Pre-sale Consultation
Site surveys, workflow planning, and customized production solutions.
Installation and Commissioning
Professional guidance during setup and staff training.
After-Sales Maintenance
24/7 technical support, spare parts supply, and routine servicing.
Long-Term Upgrades
Technology enhancements to improve production efficiency and board quality over time.
Frequently Asked Questions
Q1: What is the typical lead time?
A: Production setup generally takes 15–30 days, depending on customization.
Q2: Can alternative gypsum sources be used?
A: Yes, natural gypsum, desulfurized gypsum, and phosphogypsum are all compatible.
Q3: How many operators are needed?
A: Minimal manpower is required due to the automated design, mainly for supervision.
Q4: What after-sales support is offered?
A: One-year warranty with ongoing technical support, maintenance, and spare parts supply.
