Shineye Mach Co., Ltd. is one of the leading manufacturers and suppliers of small-scale desulfurization gypsum powder production line in China. If you're going to buy the newest small-scale desulfurization gypsum powder production line made in China, welcome to get quotation from our factory. All customized products are with high quality and competitive price.
Small-scale Desulfurization Gypsum Powder Production Line
The Small-scale Desulfurization Gypsum Powder Production Line is a compact and cost-effective solution tailored for small enterprises, pilot projects, or workshops with limited production demand. It specializes in converting desulfurized gypsum, a by-product of thermal power generation and industrial boilers, into high-quality gypsum powder suitable for various building and industrial applications.
This small-scale gypsum processing system integrates key operations-crushing, drying, grinding, screening, and packaging-within a streamlined footprint, occupying minimal space and requiring low capital investment. The equipment features simple yet reliable technology, ensuring easy operation, maintenance, and efficient material conversion, making it ideal for enterprises entering the desulfurized gypsum recycling sector.
Advanced dust control devices are incorporated to minimize environmental impact, meeting national emission standards. The resulting gypsum powder exhibits consistent particle size, stable quality, and broad usability, suitable for construction materials, soil amendments, and cement admixtures. A lightweight semi-automatic control system allows operators to flexibly adjust production rates according to demand.
Product Parameters
|
Parameter Name |
Specification |
|
Production Capacity |
5,000-20,000 tons/year |
|
Finished Product Fineness |
80-120 mesh (adjustable) |
|
Raw Material Moisture |
≤15% |
|
Automation Degree |
Semi-automatic (manual assistance + automatic core processes) |
|
Power Consumption |
20-50kW |
|
Occupied Area |
300-800㎡ |
Process Overview
This small-scale desulfurization gypsum powder production line features a compact design that balances high efficiency with operational flexibility, making it ideally suited for small enterprises, pilot projects, or workshop environments. The production workflow has been scientifically optimized to ensure ease of operation, controllable output, and consistent powder quality.
1. Raw Material Preparation and Crushing
Large lumps of desulfurization gypsum are first fed uniformly into a crusher via a feeding system; after crushing, they are reduced to small particles (≤5 mm), thereby creating the necessary conditions for subsequent drying and grinding.
2. Drying Treatment
The crushed gypsum particles undergo moisture control using hot-air drying equipment to reduce their moisture content to ≤5%, thereby ensuring grinding efficiency and preventing dust agglomeration.
3. Fine Grinding
Qualified, dried gypsum particles are fed into a grinding mill to undergo pulverization, producing high-quality gypsum powder characterized by uniform particle size and controllable fineness. The grinding equipment offers flexible operation, allowing the powder's coarseness to be adjusted to suit various applications.
4. Classification and Screening
The ground gypsum powder undergoes screening via a classification system to ensure the finished product meets the required particle size standards. Any powder that fails to meet these standards is automatically returned to the grinding mill for reprocessing, thereby achieving high utilization efficiency and minimizing waste.
5. Packaging and Storage
Qualified gypsum powder is packaged using semi-automatic or fully automatic packaging systems to facilitate storage and transportation. The finished product may be temporarily stored in silos, allowing for flexible scheduling and the fulfillment of diverse market demands.
The entire production process features a compact structure and user-friendly operation, while placing a strong emphasis on adjustability and adaptability: operators can flexibly fine-tune parameters at each stage based on raw material characteristics and production objectives, thereby enabling an efficient transition between small-batch trial runs and stable, continuous production. Furthermore, the production line is equipped with advanced dust removal systems that effectively control dust emissions, ensuring full compliance with national environmental protection standards.
Advantages of the Line
Designed to balance both efficiency and compactness, this production line features a small footprint and low investment costs, making it ideally suited for startups or small-scale pilot plants. The equipment offers flexible operation, allowing both output volume and powder fineness to be freely adjusted in response to market demands and to meet the requirements of diverse application scenarios. With a simple yet durable structure, the system entails low daily maintenance costs and exhibits a relatively low rate of mechanical failure. Furthermore, the production line is equipped with an advanced dust removal system that effectively controls dust emissions, ensuring full compliance with environmental regulations. Its semi-automated control design reduces reliance on manual labor-typically requiring only two to three operators to complete production tasks-thereby delivering an efficient and streamlined operational experience.
Company Overview
Our company has over 20 years of experience in gypsum powder equipment manufacturing, specializing in cost-effective solutions for small and medium-sized enterprises. Our R&D team focuses on optimizing production efficiency and equipment reliability. We operate a modern workshop with rigorous quality control, ensuring each set of equipment meets professional standards. Our products are distributed domestically and exported to Southeast Asia, Africa, and other regions, earning recognition for durability, affordability, and environmental compliance.
