Shineye Mach Co., Ltd. is one of the leading manufacturers and suppliers of Full-automatic Calcium Silicate Board Production Line in China. If you're going to buy the newest Full-automatic Calcium Silicate Board Production Line made in China, welcome to get quotation from our factory. All customized products are with high quality and competitive price.
Unmanned Production Solution for Large-Scale Manufacturing
Designed to achieve an annual output of 500,000 to 2,000,000 square meters of calcium silicate boards, this production line serves applications including interior/exterior walls, ceilings, flooring, and fire-resistant partitions in residential, commercial, and public buildings. Its core promise is zero manual intervention throughout the entire process – from raw material batching, mixing, forming, pressing, curing, cutting, and sanding to finished board stacking. Every stage is automatically controlled by the system, ensuring consistent efficiency and product quality across all batches.
Core Performance & Operating Parameters
|
Parameter Category |
Specification |
|
Annual production capacity |
500,000 – 2,000,000 m²/year |
|
Board thickness |
6 – 30 mm |
|
Standard dimensions |
1220×2440 / 1220×3000 mm (customizable) |
|
Density range |
1.2 – 1.5 g/cm³ |
|
Automation level |
100% fully automatic (unmanned operation) |
|
Installed power |
180 – 450 kW |
|
Footprint |
3,000 – 8,000 m² |
Why Choose This Fully Automatic Solution
1. No Compromise on Precision The PLC control system provides closed-loop regulation of batching ratios, forming pressure, curing temperature/time, cutting accuracy, and sanding quality. For thickness control: an online laser thickness gauge provides real-time feedback, automatically adjusting press parameters to ensure a thickness deviation of ≤0.2 mm for every board.
2. Guaranteed Performance High-purity siliceous and calcareous raw materials, reinforced with fibers and specialized additives, give the finished boards a combination of high strength, fire resistance, water and moisture resistance, sound insulation, and thermal insulation. Tested by a national inspection center, the fire resistance rating reaches Class A (non-combustible).
3. Environmentally Friendly & Safe The finished boards are non-toxic, odorless, and free from pollutant emissions, complying with green building material certification standards. The production process is equipped with enclosed dust collection and noise isolation devices, keeping fugitive dust emissions at the plant boundary ≤10 mg/m³.
4. Low Operating Costs The automated design reduces operator requirements to 2 people per shift (responsible only for patrol inspection and emergency handling). Raw material costs are controlled at RMB 8–15 per square meter, making the boards more economical than comparable building panels. The equipment has a design life exceeding 10 years and comes with lifelong maintenance.
Process Scenario Illustrations
Forming & pressing section: Automatic forming + high-precision press ensures uniform board density, flat surfaces, and regular edges.
Finished product display: Boards exhibit smooth surfaces, uniform thickness, and are free from bubbles or delamination, ready for direct use in high-quality finishing projects.
Services & Delivery Schedule
|
Service Item |
Description |
|
Pre-sales |
Customize process layout solutions based on customer's annual output target, site conditions, and board specification requirements |
|
Installation & commissioning |
20–30 days (depending on production capacity and on-site conditions) |
|
After-sales |
10-year design life, lifelong maintenance; free replacement of non-human-induced damaged parts during warranty period |
|
Spare parts supply |
Long-term preferential supply of dedicated spare parts (press molds, sanding belts, seals, etc.) |
Frequently Asked Questions
Q: Can the production line adjust board dimensions and thickness as needed?
A: Yes. Changeover time is approximately 2–4 hours. Different specifications can be quickly switched using the "recipe management" function of the control system.
Q: Does the raw material cost of RMB 8–15 per square meter include fibers and additives?
A: Yes. This cost covers all siliceous and calcareous materials, reinforcing fibers, and specialized additives, excluding labor, energy, and equipment depreciation.
Q: Does the 20–30 day installation and commissioning cycle include operator training?
A: Yes. After commissioning, our engineers provide a 5-day on-site operation and maintenance training session to ensure your personnel can independently run the production line.
Q: What is the main difference between this "fully automatic" version and the "intelligent control" version?
A: The fully automatic version focuses on unmanned execution and does not include IoT cloud platforms, self-decision algorithms, or remote diagnostic functions. It is suitable for cost-sensitive, large-scale production scenarios with relatively fixed processes. For data traceability and adaptive parameter adjustment, an upgrade to the intelligent control version is available.
