Shineye Mach Co., Ltd. is one of the leading manufacturers and suppliers of automatic paper-based gypsum board production line in China. If you're going to buy the newest automatic paper-based gypsum board production line made in China, welcome to get quotation from our factory. All customized products are with high quality and competitive price.
System Overview
High-quality paper-based gypsum boards are manufactured using this fully automatic production line. Such boards find widespread use in interior decoration, building partitions, ceiling systems, and related applications. Advanced automation technology has been integrated throughout the entire process - from raw material feeding and mixing to paper pasting, forming, cutting, drying, and final stacking of finished products. With full automation in place, production efficiency is greatly improved while manual intervention is kept to a minimum.
A high-precision PLC-based control system serves as the core of this equipment. It accurately governs raw material proportions, paper pasting accuracy, and board thickness, ensuring that product specifications remain stable and quality stays consistent across all batches.
Materials and Product Characteristics
The boards produced on this line use high-purity natural gypsum or desulfurized gypsum as the primary raw material, with high-quality kraft paper applied as the surface layer. Key advantages include low weight, high mechanical strength, effective sound insulation, good thermal performance, and ease of on-site installation. Non-toxic and environmentally friendly, these boards generate no pollution and fully comply with national environmental standards, making them a preferred choice for modern green building projects.
Technical Specifications
|
Specification |
Value |
|
Yearly output |
80,000 – 350,000 m² |
|
Board thickness |
6 – 25 mm |
|
Board width |
1220 / 1250 / 1500 mm |
|
Automation level |
100% fully automatic |
|
Power consumption |
100 – 250 kW |
|
Floor space required |
2,000 – 6,000 m² |
|
Paper pasting accuracy |
±0.5 mm |
Visual Highlights of the Line
Overall layout: Raw material silos, mixing units, paper pasting machines, forming equipment, and drying lines are arranged in an integrated configuration - a clear demonstration of the line's high automation level.
Paper pasting section: The automatic paper application process uses high-precision technology to ensure a firm bond between the kraft paper and the gypsum core.
Finished boards: Surfaces are flat and smooth, thickness is uniform, and overall quality is excellent.
Design Features That Matter
Modular construction has been adopted for this line, making installation, commissioning, and subsequent maintenance more convenient. Operators interact with a human-machine interface that is straightforward to use, allowing real-time production monitoring and parameter adjustments. A dual-shaft high-speed mixing structure ensures that gypsum powder, additives, and water are fully and evenly blended, resulting in a uniform gypsum core. For drying, a closed-circuit hot air circulation design is used - energy consumption is reduced, emissions are lowered, and drying efficiency is 35% higher than that of conventional equipment. An automatic fault alarm system is also included, enabling timely detection and resolution of equipment issues to keep production running continuously and reliably.
Frequently Asked Questions
Q: How long does this production line typically last?
A: A design life exceeding 10 years is standard. Lifelong maintenance services are provided to ensure long-term stable operation.
Q: Can board dimensions be adjusted as needed?
A: Yes. The line supports adjustments to produce boards with different thicknesses and widths according to customer requirements.
Q: What is the raw material cost per square meter?
A: Raw material costs range from RMB 8 to 12 per square meter, which is more economical than many alternative building materials.
Q: How long does installation and commissioning take?
A: Typically 15 to 25 days, depending on production capacity and on-site condition.
