Shineye Mach Co., Ltd. is one of the leading manufacturers and suppliers of Full-automatic High-strength Gypsum Block Production Line in China. If you're going to buy the newest Full-automatic High-strength Gypsum Block Production Line made in China, welcome to get quotation from our factory. All customized products are with high quality and competitive price.
Full-automatic High-strength Gypsum Block Production Line
The Full-Automatic High-Strength Gypsum Block Production Line is a smart, high-efficiency solution designed for mass production of high-strength gypsum blocks. It is suitable for residential, commercial, and industrial construction projects requiring lightweight, durable, fire-resistant, and eco-friendly wall materials.
This production line integrates automated batching, mixing, pouring, molding, curing, cutting, and stacking, achieving fully unmanned operation. The intelligent control system ensures consistent block quality, precise dimensions, and reliable mechanical properties, minimizing labor costs while maximizing output efficiency.
Product Parameters
|
Parameter Name |
Specification |
|
Production Capacity |
500-2000 pieces/day (standard block: 600×240×100mm) |
|
Block Compressive Strength |
≥5.0 MPa (meets high-strength standard) |
|
Automation Degree |
100% Full Automatic (unmanned operation) |
|
Power Consumption |
80-250 kW |
|
Occupied Area |
800-3000 ㎡ |
|
Curing Cycle |
8-12 hours (intelligent curing, adjustable) |
|
Number of Operators |
2-3 persons (only for monitoring and maintenance) |
Production Process
1. Material Batching and Mixing
High-strength gypsum powder, aggregates, admixtures, and water are proportioned automatically using a PLC-controlled batching system. The high-efficiency double-shaft mixer ensures uniform blending, eliminating clumps and guaranteeing the density and strength of each block.
2. Automated Pouring and Molding
The homogenized mixture is delivered to the molding station via an automatic pouring system, ensuring precise block shapes and reducing material waste. Molds are designed for consistent block dimensions and smooth surfaces.
3. Intelligent Curing
Blocks enter a curing chamber with controlled temperature and humidity, accelerating the hardening process. The intelligent system shortens curing time from traditional 24 hours to 8–12 hours, improving production efficiency without compromising block strength.
4. Precision Cutting and Stacking
After curing, blocks are processed by a high-precision cutting system, maintaining size deviation ≤ ±2 mm. The finished blocks are stacked automatically, ready for storage or transport.
Application Scenarios
This line is ideal for high-rise residential buildings, commercial complexes, industrial facilities, hospitals, and schools, especially projects requiring lightweight wall solutions, rapid construction, and high-strength materials.
FAQ
Q: Can the production line produce gypsum blocks of different specifications?
A: Yes, it can be customized to produce blocks of different sizes (thickness: 100-200mm, length: 600-1200mm) according to customer needs.
Q: What is the investment cost of this production line?
A: 800,000-3.0 million yuan, depending on production capacity, automation level, and customized configuration.
Q: Does the produced gypsum block meet national environmental protection standards?
A: Yes, it is made of natural gypsum raw materials, non-toxic, tasteless, and recyclable, meeting national green building material standards.
